Tip Tap Soccer 1.5.0 – +

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ISO Numerical Code
new arrivals
full face milling
pcd inserts
tipped pcd inserts

Insert Shape C
(80° diamond)

CCGW/CCMW0602
CCGT/CCMT0602
CCGW/CCMW09T3
CCGT/CCMT09T3
CCGW/CCMW1204
CCGT/CCMT1204
CPGW/CPMW0602
CPGT/CPMT0602
CPGW/CPMW09T3
CPGT/CPMT09T3

Insert Shape D
(55° diamond)

DCGW/DCMW0702
DCGT/DCMT0702
DCGW/DCMW11T3
DCGT/DCMT11T3
DPGW/DPMW0702
DPGT/DPMT0702
DPGW/DPMW11T3
DPGT/DPMT11T3

Insert Shape T
(60° triangle)

TCGW/TCMW0902
TCGT/TCMT0902
TCGW/TCMW1102
TCGT/TCMT1102
TCGW/TCMW16T3
TCGT/TCMT16T3
TPGW/TPMW0902
TPGT/TPMT0902
TPGX/TPMX1103

Insert Shape V
(35° diamond)

VBGW/VBMW1604
VBGT/VBMT1604
VCGW/VCMW1103
VCGT/VCMT1103
VCGW/VCMW1604
VCGT/VCMT1604

Insert Shape W
(80° hexagon)

WCGW/WCMW0402
WCGT/WCMT0402
WCGW/WCMW06T3
WCGT/WCMT06T3

Home >> Tipped PCD inserts

Advantage of tipped pcd inserts over full faced pcd inserts is the lower cost, tipped insert is one use only economical type, it requires a carrier like tungsten carbide base as substrate for the insert, and substrate have a pocket that will accommodate and support the tip, the working tips are brazed to tungsten carbide base, 1~4 tips depends on different insert shapes, this braze joint of tipped pcd inserts represents the weak link not so good as full face pcd inserts, the maximum cutting depth is not more than 80% of the tip length, tipped pcd inserts could be used for fine to super fine precision machining, continous to interrupted machining, to obtain a good surface finish. As pcd is a polycrystalline form of diamond, so the cutting temperature is limited and could not exceed 700℃, also the work material has no affinity with carbon, pcd inserts are widely used for machining non ferrous metals of tungsten carbide, aluminum, copper, zinc; and non metals material of plastic, rubber, wood, ceramics.

There are different shapes of inserts available in the market. You should have detailed knowledge about all these shapes before you are going to buy.
1. C shape is the diamond shape (80 degree)
2. D Shape is also a Diamond shape (55 degree)
3. K Shape is a parallelogram in shape (55 degree)
4. R is for the round shape
5. S represents the square shape
6. T is for the triangle shape
7. V is another code for diamond shape (35 degree)
8. W represents the Hexagon (80 degree)

PCD insert shape C (80° diamond)

CCGW/CCMW0602CCGW/CCMW09T3CCGW/CCMW1204CPGW/CPMW0602CPGW/CPMW09T3
CCGT/CCMT0602CCGT/CCMT09T3CCGT/CCMT1204CPGT/CPMT0602CPGT/CPMT09T3

PCD insert shape D (55° Diamond)

DCGW/DCMW0702DCGW/DCMW11T3DPGW/DPMW0702DPGW/DPMW11T3
DCGT/DCMT0702DCGT/DCMT11T3DPGT/DPMT0702DPGT/DPMT11T3

PCD insert shape T (60° Triangle)

TCGW/TCMW0902TCGW/TCMW1102TCGW/TCMW16T3TPGW/TPMW0902TPGX/TPMX1103
TCGT/TCMT0902TCGT/TCMT1102TCGT/TCMT16T3TPGT/TPMT0902

PCD insert shape V (35° Diamond)

VBGW/VBMW1604VCGW/VCMW1103VCGW/VCMW1604
VBGT/VBMT1604VCGT/VCMT1103VCGT/VCMT1604

PCD insert shape W (80° Hexagon)

WCGW/WCMW0402WCGW/WCMW06T3
WCGT/WCMT0402WCGT/WCMT06T3

superabrasives tooling tipped with synthetic polycrystalline diamond (PCD) has achieved a great reputation for productivity in machining nonferrous materials from 1970s, though tipped pcd inserts are more expensive than tungsten carbide inserts, inserts with pcd cutting edges have greatly increased the fine machining work parts, and the lifetime is about two hundred times than tungsten carbide inserts, clients can process thousands of work parts instead of hundreds without compensating for size offsetting before an insert replacement.

The pcd tipped inserts are mainly used for the turning and milling of the non-ferrous hard metals, These inserts are manufactured especially for different types of technologies and other advanced material processes. These are highly beneficial and have different characteristics and advantages. These are better and cheaper than that of full top surface pcd inserts and also offer a better surface finishing.

These tipped inserts are made of pure polycrystalline diamond and cannot be destroyed. It provides the best performance and offer hardness too. It also has a high wear resistant power with a long service life. They are also available in affordable prices and thus industries do not have to spend a lot over these inserts. It has a superior processing precision and with all these qualities and benefits, these inserts are grabbing a great position in market place worldwide.

WORK MATERIAL AND APPLICATION
Work materialApplication
AluminumAutomobile and motorcycle spare parts, engine, shell, bearing.
Aircraft spare parts, shell, compression components.
Precision mechanical spare parts, hydraulic machine.
Aluminum alloy
Cast Aluminum
CopperAutomobile, vehicles, ship spare parts, mandrel, gear, bearing parts.
Electric machinery spare parts: electrical motor, commutator.
General mechanical spare parts: bearings, screws.
Copper alloy
Casting copper alloy
Cemented carbideSintered tungsten carbide mold
Non metals cementedSolid wood and man-made plywood, organic materials.
Acrylic, reinforced synthetic resin, stone, ceramics, etc.
Recommended cutting condition
Cutting materialCutting speed
Vc (m/min)
Feed
f (mm/rev)
Depth of cut
ap (mm)
PCDAluminum and Aluminum alloy200~30000.05~0.50.05~1.0
Non metals cemented100~5000.05~0.50.05~1.0
Tungsten carbide20~300.05~0.20.05~0.2

pcd inserts with bigger diamond particles perform a greater abrasion resistance, but the cutting edge is rough.
on the other hand, smaller diamond particles offer the insert with a sharper cutting edge, it will get a superior workpiece surface finish, but less lifetime.

Micro structure of PCD materialPCD inserts cutting with/without chip breaker

PCD Grain size=5μ for turning of aluminium alloy with silicon content (Si<12%), the inserts are suitable for cutting graphite, carbon, plastic, rubber, rood, copper and bronze alloys, zinc. it provides a good surface finish, excellent wear resistance, medium impact strength.

PCD Grain size=25μ for rough to finish turning of aluminium with high silicon content (Si>12%), rough turning of highly abrasive composites, cemented tungsten carbide <12% cobalt, ceramics. it has high wear resistance and impact strength.

Excellent surface finish of fine grain sizePCD grain size affects work piece surface roughnessPCD materials wear resistance comparison in different grain size

Selecting the optimum grade of pcd tooling for a specific application is generally a function of surface finish requirements and tool life expectations. Material removal rates, tool geometries, and material characteristics also affect the relationship between machining productivity, tool life and surface finish.

HOMEAbout usPCD insertPCBN insertSite mapContact usTechnical FAQ

PCBN insert

CCGW/CCMW0602CCGW/CCMW09T3CCGW/CCMW1204CPGW/CPMW0602CPGW/CPMW09T3CNGA/CNMA1204
CNGN/CNMN1204
DCGW/DCMW0702DCGW/DCMW11T3DPGW/DPMW0702DPGW/DPMW11T3DNGA/DNMA1104DNGA/DNMA1506
DNGA/DNMA1504
TCGW/TCMW0902TCGW/TCMW1102TCGW/TCMW1103TCGW/TCMW16T3TPGW/TPMW0902TPGW/TPMW1103
TPGW/TPMW16T3TPGN/TPMN1103TPGN/TPMN1603TNGA/TNMA1103TNGA/TNMA1604
VBGW/VBMW1604VCGW/VCMW1103VNGA/VNMA1604
SCGW/SCMW09T3SCGW/SCMW1204SPGN/SPMN1204SNGA/SNMA0903SNGA/SNMA1204SNGN/SNMN0903
SNGN/SNMN1204
WCGW/WCMW0402WCGT/WCMT06T3WNGA/WNMA0604WNGA/WNMA0804

PCBN insert

Tip

We export PCD inserts to world wide countries, such as USA united states, Germany, UK united kingdom, Italy, France, Turkey, Russia, Saudi Arabia, United Arab Emirates, Ukraine, Israel, Canada, South Africa, South Korea, Japan, Australia, New Zealand, Finland, Sweden, Norway, Danmark, Switzerland, Poland, Czech,Ireland, Holand, Belgium, Greece, Croatia, Spain, Portugal, Egypt, India, Philippines, Cambodia, Thailand, Malaysia, Singapore, Indonesia, Mexico, Brazil, Colombia, Chile, Argentina etc.

Contact: RichardTel: +0086-13929967797E-mail: [email protected]
this page is for information only

Tap Drill size calculator (for inch size taps)

Go to: Inch tables Metric tables Acme BSP & BSPT Pg Handy Hints


INCH TAP DRILL SIZES

Recommended tap drill sizes (for approx. 75% thread)

INCH SIZES - NATIONAL COARSE

INCH SIZES - NATIONAL FINE

TAPER PIPE SIZES - NPT

STRAIGHT PIPE SIZES - NPS


link to Tap and Die page


METRIC TAP DRILL SIZES

Recommended tap drill sizes (for approx. 75% thread)

METRIC COARSE SIZES

METRIC FINE SIZES

PG Tap drill sizes

Suggested Drill Sizes

PG7

29/64'

11.40mm

PG9

9/16'

14.00mm

PG11

11/16'

17.25mm

PG13.5

49/64'

19.00mm

PG16

27/32'

21.25mm

PG21

1.5/64'

26.75mm

PG29

1.27/64'

35.50mm

PG36

45.50mm

PG42

52.50mm

PG48

57.75mm



Newman Tool's Handy Hint.


For Metric sizes only. Diameter of thread minus the pitch equals the tap drill size.
eg. M6 x 1
6 - 1 = 5mm
and you thought metric was difficult ;-)

Thanks to Jay Steinbuchel of Barksdale Control Products for the following:

This works for all 75% threads, not just metric.

For example, the tap drill for 3/8-16 is 5/16.

The pitch is 1/16'. (1 / threads per inch = inches per thread)

3/8 - 1/16 = 5/16.

Tip Tap Soccer 1.5.0 – Online

For other sizes that don't work out so nicely, just use the closest drill size.


Tip Tap Soccer 1.5.0 – Live

tap drill size for acme taps

Based on a 100% of thread as per ANSI to calculate tap drill size for acme taps.

the magic formula

step 1

1 Divided by TPI ( threads per inch)

step 2

subtract this amount from the OD.for pitches 10 and greater always add .005' for the drill size for pitches less than 10 TPI take the amount from step 1 and multiply x.05 ( 5 %) and add this to the drill size.This is for 95% to 100% threads.

eg 1/2-10

1/10 = .100 ( step 1 ).500 ( the OD ) minus .100 ( from step 1) = .400 drill size . Since the pitch is 10 or greater add .005' so the drill size is .405'Tip tap soccer 1.5.0 – + download

Tip Tap Soccer 1.5.0 – 2

eg. 3/4-6

Tip Tap Soccer 1.5.0 – + -

1/6= .167'.750 - .167 = .583' ( 100% ).167 X .05 = .008' ( to obtain 5% ).583 + .008 = .591' ( 95%)

thanks to Mack from Widell

link to Acme Tap page


Suggested Tap Drill Sizes for British Standard Pipe Parallel (BSP)(BSPP) and British Standard Pipe Taper (BSPT)

Nominal Size
(inches)
T P I Major Diameter
(inches)
Tapping Drill SizeTapping Drill Size

BSP

BSPT

1/16

28

0.304

6.6 mm
Letter drill G

1/8

28

0.383

8.8 mm8.4mm
11/32 inch21/64'

1/4

19

0.518

11.8 mm11.2mm

29/64'

7/16'

3/8

19

0.656

15.25 mm14.75mm
19/32'37/64'

1/2

14

0.825

19.00mm18.25mm

3/4'
23/32'

5/8

14

0.902

21 mm
53/64'

3/4

14

1.041

24.5 mm23.75mm
31/32'15/16'

7/8

14

1.189

28.25 mm
1-7/64'

1 inch

11

1.309

30.75 mm30mm
1-13/64'1-11/64'

1-1/4'

11

1.650

39.50 mm

38.5mm
1-35/64'1-33/64'

1-1/2'

11

1.882

45.5 mm

44.5mm
1-25/32'1-3/4'

1-3/4'

11

2.116

51.00 mm

2'

2'

11

2.347

57 mm

56mm
2-1/4'2-3/16'


Tip Tap Soccer 1.5.0 – Download

Tap and Dies Index Page

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